Engineered for exceptional consistency, OptiLoop combines advanced LDPE extrusion technology with precise process control for reliable, high-performance cupstock.
OptiLoop is built for converters and brand owners who need repeatable coating performance reel after reel. By combining advanced LDPE extrusion capability with tightly managed melt conditions, coating weight control and process automation, the system supports a dependable production window and a consistent final material for downstream converting.
Consistency across coating weight, distribution and converting behavior.
Each OptiLoop capability supports the same outcome: more stable extrusion coating performance, lower variation and dependable cupstock quality for demanding cup applications.
Multi-zone temperature control enables coating thickness variation of less than 2% for exceptional consistency across every reel.
Optimized, special-alloy coated screw and barrel technology ensures stable resin processing while minimizing polymer waste.
Advanced automation minimizes human intervention, reducing operator-dependent variation and ensuring repeatable production quality.
Precisely controlled polymer flow delivers uniform LDPE distribution across the web for consistent barrier and sealing performance.
Precise control of melt conditions and coating weight minimizes unnecessary resin consumption without compromising functional performance.
Consistent coating weight, surface quality and barrier performance support reliable downstream printing, die-cutting and cup-forming operations.
OptiLoop turns extrusion precision into dependable cupstock performance for modern, high-output converting lines.